Energy Savings by Upgrading to IE3/IE4 Motors - Technical knowledge center article illustration

Energy Savings by Upgrading to IE3/IE4 Motors

Energy efficiency has become a key priority across industries. With electricity costs rising and sustainability goals tightening, upgrading from IE1 or IE2 motors to IE3 or IE4 can result in substantial long-term savings. CG Power offers a full range of high-efficiency motors designed to deliver superior performance while reducing operational costs.

 

1. What Are IE Efficiency Classes?

 

The International Electrotechnical Commission (IEC 60034-30) defines efficiency standards for motors. These are classified as:

  • IE1: Standard Efficiency
  • IE2: High Efficiency
  • IE3: Premium Efficiency
  • IE4: Super Premium Efficiency
 

2. Efficiency Comparison

 
Motor Power IE1 Efficiency IE2 Efficiency IE3 Efficiency IE4 Efficiency
1.5 kW 77.0% 81.5% 84.1% 86.5%
7.5 kW 87.0% 88.5% 90.4% 92.0%
15 kW 88.0% 90.0% 91.8% 93.0%
37 kW 91.0% 92.3% 93.6% 94.4%
 

3. Why Upgrade to IE3 or IE4?

 
  • Reduced Power Consumption: Higher efficiency means less electrical loss and lower running costs.
  • Lower Heat Generation: Enhances insulation life and motor reliability.
  • Reduced Carbon Footprint: Each upgrade contributes to sustainability targets and regulatory compliance.
  • Faster Payback: Despite higher upfront cost, savings on energy bills recover the investment quickly.
 

4. Typical Energy Savings Example

 

Replacing a 15 kW IE1 motor with an IE3 motor operating 6000 hours per year can save approximately 6,000–7,000 kWh annually. At ₹8 per kWh, this translates to ₹48,000–₹56,000 savings per motor per year.

 

5. CG Power IE3/IE4 Motor Range

 
  • Frame sizes from 80 to 355L in aluminum or cast iron
  • Voltage: 415V ±10%, Frequency: 50 Hz ±5%
  • Efficiency: Meets or exceeds IS 12615 and IEC 60034-30-1 standards
  • Available in flameproof (Ex d) and non-flameproof versions
 

Final Thoughts

 

Upgrading to IE3 or IE4 motors is one of the simplest and most effective ways to reduce operating costs while contributing to energy conservation. With CG Power’s premium efficiency motors, supplied by Bombay Engineering Syndicate, customers gain reliable performance, faster payback, and long-term energy savings.

 

Contact us today to learn how upgrading to IE3/IE4 motors can lower your energy bills and improve efficiency.

 

By: Manish Chandrani; +919825014977